Podium Advanced Technologies’ R&D project “Innovative Technologies for the production of Battery Systems” has been approved by the Valle d’Aosta Regional Government, boasting a total investment of more than EUR 23 M
Glickenhaus 007 LMH - designed and built by Podium Advanced Technologies - in first place for the first three hours of the race at the 6 Hours of Monza plus a pole position
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Assembly process
Sorting, Testing and Stacking Cylindrical
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations able to handle module up to 1200 mm length
- Different cooling strategies can be handled within this station
- Similar capacity cells can be sorted and included in a module
- Fast and tack-free led lamp curing
- Accurate pressing operation
Sorting, Testing and Stacking Cylindrical
Sorting, Testing and Stacking Prismatic and Pouch
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations can handle different cell dimensions and different thermal extraction strategies
- Accurate pressing operation
Sorting, Testing and Stacking Prismatic and Pouch
Bus Bar Laser Welding
- Cutting edge laser beam technology that guarantees robust joints for several type of busbar connections
- Possibility to weld challenging reflective materials such as CU, Al and dissimiral combination of materials
- Internal development of welding parameters
- Extensive quality control such as weld penetration in process monitoring and resistivity checks
- Stations can handle module up to 1200 mm length and 600 mm width
Bus Bar Laser Welding
Ultrasonic wire bonding
- Fully automatic station
- Wire bonding with the highest axis accuracy
- Continuous real time monitoring of wire condition and process
- Integrated quality control
Ultrasonic wire bonding
Pack assembly stations
- Stations equipped with manual assistors and process dedicated tools to allow assembly teams to work in perfect ergonomic and safe conditions
- Stations equipped with torque monitored tools
- Control tracking system to verify process completion and quality monitoring
- Junction box assembly and quality control
- Controlled sealing application completed after functional test
Pack assembly stations
EOL Testing
- Battery module and pack functional tests
- BMS firmware and software flashing
- Pack cooling system integrity test
EOL Testing
Main features
Safety: BMS Design compliant for ISO 26262
Scalable slave-master architecture, handles systems up to 1.000 V
Cell dissipative balancing
Functionalities
Real time monitoring cells & components voltage and temperatures
Advanced algorithms for SOC/SOH estimation
Advanced SOP estimation with realtime cell thermoelectrical models
Electromechanical components feedback monitoring and degradation estimation (fuses, contactors)
Control and monitoring of the thermal management system
Sensing of current, water leak, internal humidity, etc
Ground fault monitoring of grounded or ungrounded systems
Services related to BMS
Testing and modelling of battery cells and systems
Experimental characterization of cells for accurate state estimation algorithms (e.g., SOC, SOE, SOH, SOP)
BMS hardware and software development for specific applications