Podium Advanced Technologies lands in the nautical world with a bespoke lithium battery pack for El-Iseo, Riva’s first electric motorboat prototype

10 October 2022

Pont-Saint-Martin, 10 October 2022 – Not just motorsport and road cars: Podium Advanced Technologies lands in the nautical sector with the design and development of a tailor-made battery pack for one of the most iconic brands in yachting
 
El-Iseo, the first full-electric powerboat from Riva, the most iconic and renowned brand of luxury yachts made in Italy that celebrate the 180° anniversary, was unveiled on September 5 at the Ferretti Group’s Private Preview at the Yacht Club de Monaco.

This first prototype is the fully electric powered version of the famous Iseo, a 27-foot runabout, whose sophisticated and seductive soul it keeps intact but with a Parker GVM310 electric motor with a maximum power of 250 kW and 300 kW peak power. The motor is powered by the innovative 800 V lithium battery system designed and manufactured by Podium Advanced Technologies, consisting of two independent battery packs positioned between the motor and the aft seat, with a capacity of 75 kWh each, 150 kWh in total. The redundant battery architecture ensures reliability and safety, key prerogatives during navigation.

The result is a zero-emission runabout with unprecedented performance both in terms of top speed, self-limited to 40 knots, and in terms of range, ensuring up to 10 hours of navigation in “adagio” mode.

This was a really demanding challenge for the Pont-Saint-Martin-based company at its debut in the nautical world, a sector where the focus on sustainable mobility is spreading rapidly.

“Podium Advanced Technologies is always looking for new applications for its innovative products. – comments CEO Francesco Monti – This chance allowed us to expand our field of activity and opened the way for new opportunities. Moreover, dealing with the high standards of quality and performance required by Riva and Ferretti Group have made this project very inspiring and highly satisfying.”

Assembly process

Sorting, Testing and Stacking Cylindrical
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations able to handle module up to 1200 mm length
- Different cooling strategies can be handled within this station
- Similar capacity cells can be sorted and included in a module
- Fast and tack-free led lamp curing
- Accurate pressing operation
Sorting, Testing and Stacking Cylindrical
Sorting, Testing and Stacking Prismatic and Pouch
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations can handle different cell dimensions and different thermal extraction strategies
- Accurate pressing operation
Sorting, Testing and Stacking Prismatic and Pouch
Bus Bar Laser Welding
- Cutting edge laser beam technology that guarantees robust joints for several type of busbar connections
- Possibility to weld challenging reflective materials such as CU, Al and dissimiral combination of materials
- Internal development of welding parameters
- Extensive quality control such as weld penetration in process monitoring and resistivity checks
- Stations can handle module up to 1200 mm length and 600 mm width
Bus Bar Laser Welding
Ultrasonic wire bonding
- Fully automatic station
- Wire bonding with the highest axis accuracy
- Continuous real time monitoring of wire condition and process
- Integrated quality control
Ultrasonic wire bonding
Pack assembly stations
- Stations equipped with manual assistors and process dedicated tools to allow assembly teams to work in perfect ergonomic and safe conditions
- Stations equipped with torque monitored tools
- Control tracking system to verify process completion and quality monitoring
- Junction box assembly and quality control
- Controlled sealing application completed after functional test
Pack assembly stations
EOL Testing
- Battery module and pack functional tests
- BMS firmware and software flashing
- Pack cooling system integrity test
EOL Testing

Main features

  • Safety: BMS Design compliant for ISO 26262
  • Scalable slave-master architecture, handles systems
    up to 1.000 V
  • Cell dissipative balancing

Functionalities

  • Real time monitoring cells & components voltage
    and temperatures
  • Advanced algorithms for SOC/SOH estimation
  • Advanced SOP estimation with realtime cell
    thermoelectrical models
  • Electromechanical components feedback monitoring
    and degradation estimation (fuses, contactors)
  • Control and monitoring of the thermal management system
  • Sensing of current, water leak, internal humidity, etc
  • Ground fault monitoring of grounded or ungrounded systems

Services related to BMS

  • Testing and modelling of battery cells
    and systems
  • Experimental characterization of cells
    for accurate state estimation algorithms
    (e.g., SOC, SOE, SOH, SOP)
  • BMS hardware and software development
    for specific applications
  • Prototyping of high-performance
    battery systems
  • Consulting in the field of battery systems

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