Battery manufacturing

Podium offers to OEM customers, looking to set up high volume battery production, the possibility to design the most efficient assembly process and run pilot production batches, using our in-house battery packs assembly and ultrasonic welding facility. Our colocated product engineering and manufacturing technology teams ensure that manufacturability is built in at the design stage, incorporating quality control features and ensuring a fully debugged process design.

Battery manufacturing

Podium offers to OEM customers, looking to set up high volume battery production, the possibility to design the most efficient assembly process and run pilot production batches, using our in-house battery packs assembly and ultrasonic welding facility. Our colocated product engineering and manufacturing technology teams ensure that manufacturability is built in at the design stage, incorporating quality control features and ensuring a fully debugged process design.

Battery Management System Hardware features

  • Scalable: decentralized architecture BMS and several CSCs
  • Voltage level: 400V and up to >800V
  • Safety
  • Double μC with redundant communication (digital fault lines for OV, UV, OT)
  • Insulation monitoring unit
  • Crash detection, interlock signal, liquid leak detection
  • Interfaces
  • 2x CAN Bus
  • Low voltage interfaces
  • Analog and digital I/O’s
  • Channels for contactors and relays control
  • 2x Analog Current sensor interfaces
  • 4x HV measurement channels
  • Min 6 to max 16 cells voltage measurement per CSC
  • Max 8 temperature sensors per CSC

Battery Management System Software features

  • Cell limits monitoring
  • Power prediction (SoP)
  • SoC and SOH Evaluation
  • Balancing control
  • Contactor Control
  • Thermal Management Control
  • Data Logging
  • Operating Mode Control
  • Start-up and pre-charge
  • Driving
  • Charging
  • Shut down and discharge
  • Charger (AC & DC) Interfaces

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