At the opening of The Battery Show Europe in Stuttgart Podium Advanced Technologies announces partnership with Ducati Motor Holding

28 June 2022

Stuttgart, 28 June 2022 – Podium Advanced Technologies has been a technical partner of Ducati Motor Holding for over a year, carrying out high-voltage battery development and supply activities for electric traction systems together with the Ducati e-Mobility department.
 
Thanks to massive investments in research and development carried out over the last 10 years in the lithium-ion batteries and battery management systems sectors which have led to the creation of a proprietary BMS, and also thanks to the experience accrued in the motorsport sector, Podium Advanced Technologies today has all the skills needed to support OEMs committed to the development and production of high-performance hybrid or electric vehicles.

Podium Advanced Technologies has been a technical partner of Ducati Motor Holding for over a year, carrying out high-voltage battery development and supply activities for electric traction systems together with the Ducati e-Mobility department specially created in the Borgo Panigale works for managing new electrification activities.

The highly innovative content of this project and Ducati’s relentless quest for performance improvement of top of the range electric vehicles is a challenge that the team of engineers in the Valle d’Aosta company took on enthusiastically, following all the indications received from the Ducati e-Mobility team.

Roberto Canè, Ducati e-Mobility Director, said: “Our collaboration with Podium Advanced Technologies is truly extraordinary. We started discussing electrification in Ducati a little more than a year ago, starting from a blank sheet. It was clear after a few months that working with such a knowledgeable partner we would quickly fill the know-how gap required in order to be able to set up electric vehicle prototyping activities. We set challenging targets which we want to hit together and which we have already partly reached. There is still a lot to do, but I am extremely confident that we will be able to achieve our goals by continuing along this path.”

Francesco Monti, CEO and head of Business Line Battery Systems in Podium Advanced Technologies said: “The transition from 4 to 2 wheels has been part of a natural process for us. Supporting the Ducati e-Mobility R&D team, designing and bulding a critical component that can meet the toughest requirements in terms of performance, weight and size is part of our DNA. Joining forces with a company like Ducati in the pursuit of increasingly efficient and effective solutions and supporting them in the challenges they will face in the coming years is a great responsibility. We are proud of all what we achieved to date by our technical team. Working with Ducati’s engineers is an exciting and rewarding experience.”

Assembly process

Sorting, Testing and Stacking Cylindrical
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations able to handle module up to 1200 mm length
- Different cooling strategies can be handled within this station
- Similar capacity cells can be sorted and included in a module
- Fast and tack-free led lamp curing
- Accurate pressing operation
Sorting, Testing and Stacking Cylindrical
Sorting, Testing and Stacking Prismatic and Pouch
- Fully automated station
- 100% cells state of health testing (including open circuit voltage, resistance/AC impedance, temperature
- Stations can handle different cell dimensions and different thermal extraction strategies
- Accurate pressing operation
Sorting, Testing and Stacking Prismatic and Pouch
Bus Bar Laser Welding
- Cutting edge laser beam technology that guarantees robust joints for several type of busbar connections
- Possibility to weld challenging reflective materials such as CU, Al and dissimiral combination of materials
- Internal development of welding parameters
- Extensive quality control such as weld penetration in process monitoring and resistivity checks
- Stations can handle module up to 1200 mm length and 600 mm width
Bus Bar Laser Welding
Ultrasonic wire bonding
- Fully automatic station
- Wire bonding with the highest axis accuracy
- Continuous real time monitoring of wire condition and process
- Integrated quality control
Ultrasonic wire bonding
Pack assembly stations
- Stations equipped with manual assistors and process dedicated tools to allow assembly teams to work in perfect ergonomic and safe conditions
- Stations equipped with torque monitored tools
- Control tracking system to verify process completion and quality monitoring
- Junction box assembly and quality control
- Controlled sealing application completed after functional test
Pack assembly stations
EOL Testing
- Battery module and pack functional tests
- BMS firmware and software flashing
- Pack cooling system integrity test
EOL Testing

Main features

  • Safety: BMS Design compliant for ISO 26262
  • Scalable slave-master architecture, handles systems
    up to 1.000 V
  • Cell dissipative balancing

Functionalities

  • Real time monitoring cells & components voltage
    and temperatures
  • Advanced algorithms for SOC/SOH estimation
  • Advanced SOP estimation with realtime cell
    thermoelectrical models
  • Electromechanical components feedback monitoring
    and degradation estimation (fuses, contactors)
  • Control and monitoring of the thermal management system
  • Sensing of current, water leak, internal humidity, etc
  • Ground fault monitoring of grounded or ungrounded systems

Services related to BMS

  • Testing and modelling of battery cells
    and systems
  • Experimental characterization of cells
    for accurate state estimation algorithms
    (e.g., SOC, SOE, SOH, SOP)
  • BMS hardware and software development
    for specific applications
  • Prototyping of high-performance
    battery systems
  • Consulting in the field of battery systems

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